RANSOME WELDING POSITIONING EQUIPMENT
Automated Welding Equipment for Fabricator and Mechanical Contractors
Ransome has put together automated welding machine systems for pipe and tank
Welding automation positioning systems to meet the needs of a variety of
application such as wind towers fabrication, vessel building, tank girth seam
welders and pipe welding applications. Weld positioners, manipulators, turning
rolls, turntables, submerged arc column booms, side beams, 3 o'clock seam
welders for flexibility to bring
an economical approach to semi automatic tank building welding equipment. Let us
help you increase your welding production through positioning.
The Welding Package also includes:
- Manipulators mounted on manual push car on track
- Ransome Pipe Support Stand on Casters and Track
- Dovetail slides with mechanical or magnetic oscillator
- Power Slides and Controls
The Welding System also includes:
- Ransome HD 30-6 Positioners
- Pipe Gripper Chucks
- Special Welding Ground
- Ransome Model HS-4 Pipe Headstock
- Pipe Gripper Chucks
- Welding Ground
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Ransome welding positioners are engineered to provide versatility and safety over a wide range of material handling capacities û from 100 lbs. to more than 175 tons Ransome positioners are ideal for improving productivity in everyday routine welding, as well as specialized applications for robotic welding, assembly, inspection and testing.
Featuring the latest in electronic controls, Ransome positioners can be programmed to start, stop, accelerate, reverse or change rotation speeds to maintain precise and cost-efficient speed and position during your manufacturing process. Worm gear reducers provide smooth operation with minimum backlash and optimum control. Ransome positioners are frequently modified for special requirements and custom applications.
Ransome positioners feature:
A free-standing design that will not tip under rated loads
Jam-proof switching for total control
Full remote control capability stepped down to 115 volts for operator safety
Rapid travel index to reduce operator wait time
Variable speed drive rotation motor
135 powered tilt
Spur gear final stage on tilt and rotation
Available accessories include a choice of foot controls, remote drives, speed and direction controllers, tachometer, pipe and tube roll stands, and more.
Ransome Welding Positioners
Rotary Tilting Turntable Weld Positioners
RANSOME TURNING ROLLS
Ransome turning rolls are used across a broad range of industries to simplify the fabrication, assembly and inspection of tanks, drums, pressure vessels and cylinders of all sizes. Ransome offers both standard and special turning roll designs to satisfy virtually any application.
Ransome standard turning rolls feature:
Ransome tank turning rolls improve the safety, efficiency and productivity of both automatic and manual welding by minimizing handling and the need for crane services. They allow complete control of forward or reverse rotation and smooth variable speed to provide optimum speed control and eliminate undesirable production variability.
Ransome vessel, tank and pipe turning rolls offers capacities from one to 300 tons. Custom designs can handle up to 1,200 tons.
Specially designed rubber tired vessel rollers for better shock absorption and seam cushioning, without sacrificing load carrying capacity
Ransome 85 durometer tires, 20 points higher than standard, provide greater load carrying capacity, along with greater heat and tear resistance
Available high-strength machined steel rollers for high temperature and heavy load applications
Adjustable roller spacing to handle small or large diameter work pieces
Combination steel and bronze worm wheel resists shock from heavy loads
Self-aligning, anti-friction bearings for smoother running power and idler rotation
Lowered drive heights for easier loading and unloading rolls from either end Simple operation, with forward, reverse, rapid travel and speed variation over the entire speed range
Constant center (manually adjustable or powered)
Variable or constant speed
DC or frequency drives
Tachometer (digital or analog)
Synchronization for multiple rolls working together
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RANSOME MANIPULATOR WELD HEAD DIRECTOR
Ransome Welding Manipulators
are the most versatile pieces of equipment associated with
sub arc automatic welding, offering the precision of even the most highly skilled welder but with even greater consistency. Ransome manipulators can be designed or programmed to duplicate the same procedure without variation, as well as weld sequentially different procedures on the same weldment. They can be adapted to operate in pick and place application, as well as plate burning, painting and arc gouging.
Ransome welding manipulators offers eight basic manipulator models in a variety of sizes and capacity ranges. Each can be customized for specific applications such as simple straight line or circumferential welding. Custom designs for extra long reach and extra heavy loads are also available, as well as a telescoping boom option when space is limited. All Ransome manipulators are available as pedestal mounted motorized or fixed boom machines and can be mounted on a free standing base or motorized travel carriage for mobility.
When do you need a Ransome column and boom?
When welding large plate sections or long seams
When the piece or part is of a thickness that would require multiple passes with hand-held methods
When penetration and bead shape must be uniform throughout the entire weld length
When extreme close tolerance of arc gap or speed of travel is required When the ability to increase profit through the use of an automatic welding head becomes practical
Why use a weld manipulator?
Automatic welding systems are designed to be mounted on a rigid structure and move from seam to seam, providing a higher degree of accuracy and consistent repeatability over manual methods
True automatic welding requires the use of a manipulating device which brings the welding head to the work
MANIPULATOR TRAVEL CARS
Ransome offers two styles of Manipulator Travel Cars. They include a manual push car and a series of variable speed travel cars. The manual car rides on
track. The powered cars ride on machined rail track. The weight and gauge width of the machined rail tracks vary depending on the load capacity required.
Ransome Travel Cars for Welding Systems
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3 O'CLOCK TANK WELDER GIRTH WELD SEAMERS - AUTOMATIC VESSEL
Cut in-field welding time for storage tanks by up
to 40%. The Ransome Automatic
Welder (AGW) performs x-ray quality horizontal welds up to 20 times faster
than standard manual techniques. Operating at speeds from four to 105 inches per
minute, the AGW can handle plates as thick as 1 ¾" and tank diameters from
the largest to as small as 30’. It is available as a single or dual mobile
welding station completely equipped with welding heads, all controls, flux
support belts and flux recovery units.
The AGW straddles the tank shell plates, riding on serrated
steel drive wheels that can be adjusted for tank diameter. The adjustable
A-frame telescopes manually to handle six- to 10-feet high steel plates.
The AGW’s operator platform is a sturdy and solid work
station with guard rails and all-weather curtains for operator safety and
comfort. Ransome’s double platform is fully equipped with its own direction
and speed controls. An access ladder allows movement to the primary flux
separator tank and to the side of the dual unit.
Ergonomically designed for convenience, accessibility and
efficiency, the AGW includes the Lincoln NA-3 solid state control and welding
head fitted with nozzles, wire feed rolls, strengtheners and 50 lb. wire reels
for either single or twin-arc wire. The submerged arc flux belt mechanism
ensures retention of the flux at the joint for efficient recycling.
VUP VERTICAL TANK WELDERS SYSTEMS
Ransome VUP single pass automatic welding system delivers faster, consistent, x-ray quality welds on field erected storage tanks and other applications. Requiring just one operator, the VUP can complete 10 to 12 vertical seams per
The VUPs sturdy mainframe features a vertical column mounted on a carriage and roller assembly that rides on the top of tank plates. The VUP can handle vertical joint welding on plates 3/8" to 1" thick 6Æ to 10Æ high. With the optional oscillator, plates from 1 1/4" to 2" can be joined together.
Its self-locking gear reducer with variable speed drive is electronically integrated with the welding control, which automatically adjusts speed to maintain the optimum copper-shoe-to-weld puddle relationship. The lift controls include an up/down switch, low/high speed potentiometers and rapid speed selector.
The VUPs power supply consists of a skid-mounted Lincoln DC-1000 with NA3 control and water flow panel. The standard Lincoln NR-431/NR-432 Innershield Processes offer significant savings, good mechanical properties and x-ray quality welds, providing deposition rates of 48 lbs./hr.
Options available are water recirculation system, power lateral travel, nozzle oscillator for plates 1 1/4" to 2" thick, electrical other than 230/460-3ph-60Hz, or other-than-standard wiring, and wiring for cable spans longer than 200 (61 meters).
The VUP is also ideal for other applications, including ship building and manipulator-mounted butt welding of 6Æ to 50Æ vertical plates.
Ransome VUP Vertical Tank Welding System
SEAM WELDING SIDEBEAMS - CARRIAGES
Ransome Variable Speed Carriages are heavy duty travel carriages capable of
supporting substantial loads at specified distances from the faceplate. Variable
travel speeds from 3 to 116 Inches per Minute are standard on models VSC-15-3 and VSC-21-12.
The Model VSC-40-12 carriage is equipped to deliver travel speed from 6 to 180
Inches per Minute. Carriages use a rack and pinion drive system equipped with controls for
Power On/Off Switch and Light, Auto /Manual Switch and Light,
Forward/Off/Reverse Speed Potentiometer, Rapid Pushbutton, Socket for Auto
Travel. They have weight capacities from 1500 to 4000 lbs. SCR solid state
controls, and are modular in design to allow for field upgradeability. Other
standard options available are capable of facilitating a totally automated
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WELDING PROCESS AUTOMATION CONTROLS
PLC based programmable weld sequence controller. The Welding Control along with the control pendant allows operators to have all
weld automated equipment control functions in their hand. It controls the functions of the automated welding system, stores pre-programmed weld parameters, and coordinates the entire welding sequence. Programming and jogging functions are performed through a touch key pad located in the remote hand pendant. The controller programs weld travel speed, arc voltage, current and wire feed speed.
All types of controls such as seam trackers, arc length controls, monitors, oscillators
and welding programmable controls for all welding processes.
WELDING HEAD STOCKS AND TAIL STOCKS
Ransome headstocks and tailstocks, with capacities of 2,500 lbs. and up, are designed to rotate large frames, heavy structures or rollers for maximum
down hand welding, overlay or hard-facing operations. These simple, rugged machines can help your operation reduce labor costs, increase product quality, minimize operator fatigue and minimize downtime.
Headstocks are power-driven and equipped with specially designed gear ratios for safety. Tailstocks are similar in construction to headstocks, but are non-powered with a free-wheeling table. Tailstocks are also usable with welding positioners for minimum tooling expense on short run jobs.
Ransome headstocks and tailstocks are manufactured with all-steel, heavy-duty welded construction. All electrical components are enclosed and protected with low voltage push-button stations for maximum safety. A reversing starter is furnished for the rotation drive.
Headstock and tailstock tables are slotted for quick clamping of weldments, while positive gearing assures minimum backlash.
PIPE CHUCKS GRIPPER JAWS
Lathe Type Pipe chuck grippers are designed for the welding industry. Weld splatter will not foil the action on these self-centering chucks. Easy to operate and quick mounting of various shaped parts up to 60" make
Welding Grippers real time savers.
Welding chucks come in all types of designs. Ransome can provide the proper
chuck to meet your specific welding application. Call us for details on the
types of the weld chucks and tooling options.
Pipe Welding Chuck - All Types and designs
RANSOME FLOOR TURNTABLES
Ransome floor turntables are available with variable or constant speed
drives, as well as non-powered rotation. Many variations in speeds, control,
table size and configuration, and overall height are available. Standard
turntables are available in capacities from 250 lbs. to 120,000 lbs. Larger
capacities are available by special order.
Ransome turntables offer two basic floor turntable designs as a standard
Free Standing A-Frame Design
Ransome A-frame weld turntable has a hollow spindle featuring pre-loaded roller
bearings. The motor and reducer mounts are built into the bearing housing and
main support beam, and floor-mounted by means of A-frame assemblies at each
side. This design allows all mechanical components to be housed under the table
with no protrusions. A-frame turntables are available for capacities of 250,
500, 1,000 and 2,500 lbs.
Free Standing Center Column Design
Designed for capacities over 2,500 lbs., the Ransome free standing center
column turntable has no spindle and uses slewing ring bearings. This
combination provides uniform support of the load and eliminates the problems of
spindle and table deflection. The rotation gear is machined on the outer race
of these huge bearings to provide smooth table rotation without binding or
The bearing is completely self-contained. The bearing assembly bolts to the
center column and the table bolts to the bearing, making table replacement or
special fixturing very simple. Because there is no spindle, the table can be
placed on any flat surface for layout or fixture installation. The direct drive
feature requires minimal maintenance and provides less backlash. It also
eliminates overhung loads on the drive motor output shaft and gear reducer
input shaft. Center column turntables have a plain faced table.
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WELDING HEAD POSITION SLIDES & SWIVELS
Power Slides and manual slides for weld head positioning have extremely fluid motions with ample weight capacities.
We have two basic models, one with 1 inch round ways and the other with 1-1/2" round ways.
These quality slides compound nicely and are interchangeable as vertical or horizontal slides. Protective boots, various lengths and motorized slides are all available as standard options.
Our slides are considered by many to be the best quality slides on the market today because of their compactness, large weight capacities and smooth fluid movements.
Pipe Welding Automatic Equipment