Ransome Welding Positioning Equipment Automated Solutions
Proudly Made in the USA
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Ransome Pipe Welding System
RANSOME WELDING POSITIONING
Ransome Company provides quality automated
welding machine systems for pipe and tank welding fabrication.
Welding automation positioning systems to meet the needs of a variety of
application such as automatic pipe welding systems. Automated tank welding
fabrication equipment used for welding vessels, storage tanks girth seam welders
and tank building applications. Ransome weld positioners, manipulators,
turning rolls, turntables, submerged arc column booms, linear side beams, 3
o'clock seam welders for flexibility bringing an economical approach to semi
automatic tank building welding equipment and machine designs. Let us help you
increase your welding production through the proper weld positioning of your
Systems may include:
The Welding Package also includes:
Manipulators mounted on
manual push car on track
Ransome Pipe Support Stand
on Casters and Track
Dovetail slides with
mechanical or magnetic oscillator
Power Slides and Controls
The Welding System also includes:
Pipe Gripper Chucks
View the specifications for pipe system
Get the Free Acrobat PDF Viewer.
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Ransome welding positioners
are engineered to provide versatility and safety over a wide range of material
handling capacities from 100 lbs. to more than 175 tons Ransome positioners are
ideal for improving productivity in everyday routine welding, as well as
specialized applications for robotic welding, assembly, inspection and testing.
Featuring the latest in
electronic controls, Ransome positioners can be programmed to start, stop,
accelerate, reverse or change rotation speeds to maintain precise and
cost-efficient speed and position during your manufacturing process. Worm gear
reducers provide smooth operation with minimum backlash and optimum control.
Ransome positioners are frequently modified for special requirements and custom
Ransome positioners feature:
A free-standing design that
will not tip under rated loads
Jam-proof switching for total control
Full remote control capability stepped down to 115 volts for operator safety
Rapid travel index to reduce operator wait time
Variable speed drive rotation motor
135 powered tilt
Spur gear final stage on tilt and rotation
Available accessories include a choice of foot controls, remote drives, speed
and direction controllers, tachometer, pipe and tube roll stands, and more.
WELDING POSITIONER MODELS
100 Lb Ransome Positioner
300 Lb Bench Top Positioner
1,000 Lb Ransome Positioner
25,000 Lb Ransome Positioner
4,000 Lb Ransome Positioner
6,000 Lb Ransome Positioner
12,000 Lb Ransome Positioner
20,000 Lb Ransome Positioner
25,000 Lb Ransome Positioner
40,000 Lb Ransome Positioner
50,000 Lb Ransome Positioner
60,000 Lb Ransome Positioner
90,000 Lb Ransome Positioner
1200P 120,000 Lb Ransome Positioner
2200P 200,000 Lb Ransome Positioner
TEXAN 350,000 lb Ransome Positioner
LARGER SIZES AND VARIATIONS TO ABOVE POSITIONERS CONSULT FACTORY
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RANSOME FLOOR TURNTABLES
Ransome floor turntables are available with
variable or constant speed drives, as well as non-powered rotation. Many
variations in speeds, control, table size and configuration, and overall height
are available. Standard turntables are available in capacities from 250 lbs. to
120,000 lbs. Larger capacities are available by special order.
Ransome turntables offer two basic floor
turntable designs as a standard. Call Cliff or Karen to information.
Free Standing A-Frame
Ransome A-frame weld turntable has a hollow
spindle featuring pre-loaded roller bearings. The motor and reducer mounts are
built into the bearing housing and main support beam, and floor-mounted by means
of A-frame assemblies at each side. This design allows all mechanical components
to be housed under the table with no protrusions. A-frame turntables are
available for capacities of 250, 500, 1,000 and 2,500 lbs.
Free Standing Center
Designed for capacities over 2,500 lbs.,
the Ransome free standing center column turntable has no spindle and uses
slewing ring bearings. This combination provides uniform support of the load and
eliminates the problems of spindle and table deflection. The rotation gear is
machined on the outer race of these huge bearings to provide smooth table
rotation without binding or vibrating.
The bearing is completely
self-contained. The bearing assembly bolts to the center column and the table
bolts to the bearing, making table replacement or special fixturing very simple.
Because there is no spindle, the table can be placed on any flat surface for
layout or fixture installation. The direct drive feature requires minimal
maintenance and provides less backlash. It also eliminates overhung loads on the
drive motor output shaft and gear reducer input shaft. Center column turntables
have a plain faced table.
RANSOME HEAD & TAIL STOCKS
Ransome headstocks and tailstocks, with capacities of 2,500 lbs. and up, are
designed to rotate large frames, heavy structures or rollers for maximum down
hand welding, overlay or hard-facing operations. These simple, rugged machines
can help your operation reduce labor costs, increase product quality, minimize
operator fatigue and minimize downtime.
Headstocks are power-driven and equipped with specially designed gear ratios for
safety. Tailstocks are similar in construction to headstocks, but are
non-powered with a free-wheeling table. Tailstocks are also usable with welding
positioners for minimum tooling expense on short run jobs.
Ransome headstocks and tailstocks are manufactured with all-steel, heavy-duty
welded construction. All electrical components are enclosed and protected with
low voltage push-button stations for maximum safety. A reversing starter is
furnished for the rotation drive.
Headstock and tailstock tables are slotted for quick clamping of weldments,
while positive gearing assures minimum backlash.
RANSOME POWER ELEVATION HEADSTOCK TAILSTOCK POSITIONERS
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RANSOME TURNING ROLLS
Ransome vessel turning rolls
are used across a broad range of industries to simplify the fabrication,
assembly and inspection of tanks, drums, pressure vessels and cylinders of all
sizes. Ransome offers both standard and special turning roll designs to satisfy
virtually any application.
Ransome tank turning rolls
improve the safety, efficiency and productivity of both automatic and manual
welding by minimizing handling and the need for crane services. They allow
complete control of forward or reverse rotation roller over and smooth variable
speed to provide optimum speed control and eliminate undesirable production
Ransome vessel, tank and pipe
turning rolls offers capacities from one to 300 tons. Custom designs can handle
up to 1,200 tons.
Specially designed tank roll
over for better shock absorption and seam cushioning, without sacrificing load
carrying capacity. Durable Ransome tank turning rolls are the industry premier
welding turning rolls
Ransome 85 durometer tires, 20
points higher than standard, provide greater load carrying capacity, along with
greater heat and tear resistance
Available high-strength machined steel rollers for high temperature and heavy
Adjustable roller spacing to
handle small or large diameter work pieces Combination steel and bronze worm
wheel resists shock from heavy loads. Self-aligning, anti-friction bearings for
smoother running power and idler rotation Lowered drive heights for easier
loading and unloading rolls from either end Simple operation, with forward,
reverse, rapid travel and speed variation over the entire speed range
Constant center (manually
adjustable or powered)
Variable or constant speed
DC or frequency drives
Tachometer (digital or analog)
Synchronization for multiple
rolls working together.
ROLLS - TURBINE ROTATORS
Ransome Turbine rotor turning rolls are specialty MICARTA surface turbine
rotators which are very cost effective when compared to other industry
alternatives such as thrusters riser designs. Parts, such as steam gas turbines,
can be turned and rotated for maintaining inspection and Turbine rotor repairs.
Ransome turbine turning rolls use of facility cranes for lifting of generator
power turbine mounting and unloading.
Ransome Company manufactures MICARTA turbine turning rolls for with a Turbine
rolling capacity starting at 30 tons to over 250 tons. Custom MICARTA Ransome
Turbine rolls are available for sale. Ransome Company designs and builds many of
the most popular Turbine Rotators as a standard of the industry. Contact us
today or request a quote on new turbine tank turning rolls, and other options
such as riser turbine thrusters.
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RANSOME MANIPULATOR WELD HEAD
Manipulators are the most versatile pieces of equipment associated with
sub arc automatic welding, offering the precision of even the most highly
skilled welder but with even greater consistency. Ransome manipulators can be
designed or programmed to duplicate the same procedure without variation, as
well as weld sequentially different procedures on the same weldment. They can be
adapted to operate in pick and place application, as well as plate burning,
painting and arc gouging.
manipulators offers eight basic manipulator models in a variety of sizes and
capacity ranges. Each can be customized for specific applications such as simple
straight line or circumferential welding. Custom designs for extra long reach
and extra heavy loads are also available, as well as a telescoping boom option
when space is limited. All Ransome manipulators are available as pedestal
mounted motorized or fixed boom machines and can be mounted on a free standing
base or motorized travel carriage for mobility.
When do you need a Ransome
column and boom?
When welding large plate
sections or long seams
When the piece or part is of a thickness that would require multiple passes with
hand-held methods When penetration and bead shape must be uniform throughout the
entire weld length When extreme close tolerance of arc gap or speed of travel is
required When the ability to increase profit through the use of an automatic
welding head becomes practical
Why use a weld manipulator?
Automatic welding systems are
designed to be mounted on a rigid structure and move from seam to seam,
providing a higher degree of accuracy and consistent repeatability over manual
True automatic welding
requires the use of a manipulating device which brings the welding head to the
MANIPULATOR TRAVEL CARS
Ransome offers two styles of Manipulator Travel Cars. They include a manual push
car and a series of variable speed travel cars. The manual car rides on track.
The powered cars ride on machined rail track. The weight and gauge width of the
machined rail tracks vary depending on the load capacity required.
RANSOME AUTOMATED TANK GIRTH WELDING SYSTEMS
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Internal-external seam welders are
cantilevered from one end, which allows part loading and unloading of open part
sections onto the mandrel arm. The mandrel support clamp includes isolation from
the mandrel to the pressure beam assembly to guard against magnetization.
Ransome longitudinal seam
welder can handle seam lengths from 4-feet to 12-feet, with diameters of 4-1/2"
and more. Risers can be added to increase part diameter needs. Pneumatically
controlled aluminum finger clamps hold up to 3/8" thick material during the
welding process, which include standard replaceable copper tips.
A variety of water-cooled
back-up bars with or without inert gas purge is available for several welding
processes such as Sub Arc, MIG, and TIG welding applications.
A replaceable linear round-way
provides +/- 0.009 inch travel accuracy over 10 feet. Side beam assembly is
adjustable for aligning and leveling with mandrel and weld joint. The travel
carriage is a rack and pinion design to provide accurate positive travel with
additional 6" of travel allowing 3" for start and run-off tabs.
ENGINEERED SEAM WELDING
Ransome Company manufactures all seam welders
in our own facility, completely Made in the USA. Our longitudinal seam welding
machines are built to our customers specific requirements. Seamers from 4 foot
to 12 feet are currently available.
Ransome company builds programmable welding seamer Seamer
carriage controls including an AC servo motor controlled with a mobile Human
Machine Interface (HMI). Carriage travel direction and speed can be controlled
in manual or process mode. Weld distance and speed can be input into HMI. Auto
retract to start point can be enabled, or performed manually after travel
0-5 Second Arc On/Off, crater/puddle delays adjustable in 0.10
second intervals Included and can be activated.
If optional back purge gas option is included controls for
ON/OFF or auto (controlled by arc) ON/OFF with programmable start and stop
Optional torch lifter can be included to adjust torch height and
auto lift before carriage retract.
Required Services – 115/1/60 single phase input power and 100
P.S.I. inlet air pressure
Contact our company when looking for a longitudinal seam welder
for your tight tolerance aerospace applications that require 100% penetration
seam welding fabricating.
Seam welding machines for all
welding metal seams fabrication needs. Our company can retrofit old used seamers
with new welding controls or your current old seamer can be like new with
rebuilt welding seamer. Call us for information on repairing or upgrading your
worn seam welder.
SEAM WELDING SIDEBEAMS - CARRIAGES
Ransome Variable Speed Carriages are heavy
duty travel carriages capable of supporting substantial loads at specified
distances from the faceplate. Variable travel speeds from 3 to 116 Inches per
Minute are standard on models VSC-15-3 and VSC-21-12.
The Model VSC-40-12 carriage is equipped to deliver travel speed from 6 to
180 Inches per Minute. Carriages use a rack and pinion drive system equipped
with controls for Power On/Off Switch and Light, Auto /Manual Switch and Light,
Forward/Off/Reverse Speed Potentiometer, Rapid Pushbutton, Socket for Auto
They have weight capacities
from 1500 to 4000 lbs. SCR solid state controls, and are modular in design to
allow for field upgradeability. Other standard options available are capable of
facilitating a totally automated carriage.
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3 O'CLOCK TANK WELDER GIRTH
WELD SEAMERS - AUTOMATIC VESSEL WELDING
Cut in-field welding time for
storage tanks by up to 40% The Ransome Automatic 3 o'clock
Tank Girth Welder AGW I,
AGW II, AGW LW performs x-ray quality horizontal welds up to 20 times faster
than standard manual techniques. Operating at speeds from four to 105 inches per
minute, the AGW can handle plates as thick as 1 ¾" and tank diameters from the
largest to as small as 30’. It is available as a single or dual mobile welding
station completely equipped with welding heads, all controls, flux support belts
and flux recovery units.
The AGW straddles the tank
shell plates, riding on serrated steel drive wheels that can be adjusted for
tank diameter. The adjustable A-frame telescopes manually to handle six- to
10-feet high steel plates.
The AGW’s operator platform is
a sturdy and solid work station with guard rails and all-weather curtains for
operator safety and comfort. Ransome’s double platform is fully equipped with
its own direction and speed controls. An access ladder allows movement to the
primary flux separator tank and to the side of the dual unit.
Ergonomically designed for
convenience, accessibility and efficiency, the AGW includes the Lincoln NA-3
solid state control and welding head fitted with nozzles, wire feed rolls,
strengtheners and 50 lb. wire reels for either single or twin-arc wire. The
submerged arc flux belt mechanism ensures retention of the flux at the joint for
VUP VERTICAL TANK WELDING SYSTEMS
single pass automatic vertical tank seam welding system delivers faster,
consistent, x-ray quality welds on field erected storage tanks and other
applications. Requiring just one operator, the VUP can complete 10 to 12
vertical seams per work shift.
The VUPs sturdy mainframe features a
vertical column mounted on a carriage and roller assembly that rides on the top
of tank plates. The VUP can handle vessel seam welding a vertical joint welding
on plates 3/8" to 1" thick 6Æ to 10Æ high. With the optional oscillator, plates
from 1 1/4" to 2" can be joined together.
Its self-locking gear reducer with variable
speed drive is electronically integrated with the welding control, which
automatically adjusts speed to maintain the optimum copper-shoe-to-weld puddle
relationship for secure grounding. The lift controls include an up/down switch,
low/high speed potentiometers and rapid speed selector.
A common submerged arc welding system is a
VUPs with a interpreted weld system control, power supply consists of a
skid-mounted Lincoln DC-1000 with NA3 control and water flow panel. The standard
Lincoln NR-431/NR-432 Innershield Processes offer significant savings, good
mechanical properties and x-ray quality welds, providing deposition rates of 48
Options available are water recirculation
system, power lateral travel, nozzle oscillator for plates 1 1/4" to 2" thick,
electrical other than 230/460-3ph-60Hz, or other-than-standard wiring, and
wiring for cable spans longer than 200 (61 meters).
is also ideal for other applications, including ship building and
manipulator-mounted butt welding of 6 ft to 50 in vertical plates.
WELDING CHUCKS - PIPE GRIPPER CHUCKS
All types of Ransome chucks and other welding chucks as well 60 inch pipe
gripper chucks. The larger chucks are designed for the custom welding and
industrial applications. Weld splatter will not foil the action on these
self-centering chucks. Easy to operate and quick mounting of various shaped
parts up to 60" make Welding Grippers real time savers. Ransome can help with
special welding fixture and tooling for all welding applications.
Welding chucks come in all types of designs. Ransome can provide the proper
chuck to meet your specific welding application. Call us for details on the
types of the weld chucks and tooling options.
ROLL WELD PLANISHER MACHINES
Weld planishers are used to blend the arc weld bead into the base
weldment. The planishing process smoothes the weld bead while it adds
cosmetic appeal to the planished seam weld. Planishing adds strength to the
arc welded metal joint.
This provides the customer
with a smooth OD/ID planished part as well as a stronger weldment. Weld
Planishers reduce labor costs by eliminating the costly labor time for grinding
and polishing your parts. With the added benefit of a stronger welded product
for less money.
Contact Our Roll
Planisher Consultant -
323-312-2002 Ask For Automated Weld Planisher Machine Systems Department
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SLIDES & SWIVELS
Slides manufactured by Ransome have extremely fluid motions with ample
weight capacities. Pandjiris has two basic models, one with 1 inch round ways
and the other with 1-1/2" round ways.
These quality slides compound nicely and are interchangeable as vertical or
horizontal slides. Protective boots, various lengths and motorized slides are
all available as standard options.
Ransome slides are considered by many to be the best quality slides on the
market today because of their compactness, large weight capacities and smooth
RANSOME UNIVERSAL CONTROL
Ransome Company has developed a new universal welding control for the arc and
welding machine interface process controller. The design is used for our Ransome
Company automation welding systems, that include our positioning equipment in
concert with the welding power supply.
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REPAIR REPLACEMENT PARTS
Providing parts for old Ransome welding
positioning equipment such as positioners, manipulators, turning rolls, seam
welders and related machines.
Ransome Company replacement parts are
available for many of our older and as well new Ransome equipment.
When you need to replace a Ransome company
machines part such as a motor, gear box, board, table top or a complete new
welding control panel, we can help!
Contact us with as much
information about the Ransome equipment you can such as serial number, model
number or anything thing that can identify the welding positioning machine or
equipment for us.
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RANSOME COMPANY HISTORY
Founded in 1895, Ransome
Machinery Company joined a growing number of new enterprises emerging out of the
Industrial Revolution. The company quickly gained a reputation for quality and
engineering. By the turn of the 20th century, Ransome was the premier producer
of specialty machines for the booming concrete industry.
In 1932 Ransome Company made a
significant strategic shift to focus on building innovative products for
automated welding applications. The process of arc welding was a relatively new
technology in those days, and welders were constantly burdened with the task of
having to shift and reposition work-pieces – some weighing many tons – as they
were being welded together. Borrowing from its successful concrete mixer design,
Ransome created the world’s first welding positioner – a significant
breakthrough in efficiency, which allowed the welder to easily reposition pieces
for continuous down hand welding.
Demand for Ransome positioners
grew rapidly, and the company’s product line quickly expanded to meet the
increasing needs of the industry. Ransome turning rolls, manipulators and
positioners provided state-of-the-art material handling equipment to many
American industrial giants. In 1943, Ransome became part of the Worthington
Corporation, and with the Second World War in full swing, Ransome equipment was
a common sight throughout many war plants. From small benchtop positioners to
gigantic automated manipulators, Ransome products continued to build a
reputation for quality that would follow the company into the future.
Welding Positioning Equipment
Automatic Tank, Vessel, Pipe Welding
Machines and Equipment. Arc Welding System Solutions